Technical Analysis and Application Value of Jiangxi Mingxin Lead-Acid Battery Recycling Equipment
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2026-04-04 18:52:19
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I. Core Components of the Equipment
The lead-acid battery recycling equipment developed by Jiangxi Mingxin features a modular design and consists of four main components: a crushing and sorting system, a heavy metal separation device, a plastic purification unit, and a wastewater treatment module.
Its vertical turbo crusher utilizes special alloy blades, capable of processing 2-3 tons per hour with a crushing particle size controllable within the range of 0.5–2 mm.
II. Technological Innovation Highlights
1. Multi-stage Hydraulic Sorting Technology: Precisely separates lead paste, plastic, and separator materials through density differences, achieving a separation purity of 98.5%.
2. Acid Recycling System: Equipped with a pH automatic adjustment device, it enables electrolyte neutralization and deep recovery of metal ions.
3. Intelligent Control System: Adopts a PLC touchscreen dual-mode control system to monitor equipment operating parameters in real time and generate recycling processing reports.
III. Environmental Benefit Data
Verified by practical application, the equipment achieves a lead recovery rate of 99.2%, a plastic recovery rate of 97.8%, and a wastewater recycling rate of 90%.
For every 1 ton of waste batteries processed, only 3–5 kg of non-reusable residue is generated, far lower than the 15–20 kg emissions of traditional processes.
IV. Operation and Maintenance Advantages
The equipment features a low-speed high-torque design with a core component lifespan exceeding 8,000 working hours.
The intelligent early warning system can predict blade wear conditions 4–6 hours in advance, reducing annual maintenance costs by 40% compared to similar equipment.
Note: This equipment has passed the national hazardous waste treatment qualification certification (certificate number: JXMX-HJ2023-071) and is suitable for large-scale recycling and processing of various lead-acid batteries, such as used automotive batteries and UPS power supply batteries.